When it comes to sewing buttons, one of the most common issues that both amateur sewers and professionals encounter is a buttonhole that's too small for the button. This seemingly minor problem can cause significant frustration and potentially ruin a well - crafted garment. As a Sewing Button supplier, I've seen this issue from various perspectives, and I'm here to share some insights on how to deal with it.
Understanding the Causes
There are several reasons why a buttonhole might end up being too small for the button. First, inaccurate measurement is a frequent culprit. When cutting or stitching the buttonhole, a slight miscalculation can lead to a size mismatch. For example, if the pattern calls for a button of a certain diameter but the buttonhole is cut based on an incorrect measurement, the button won't fit.
Another reason could be the type of fabric. Some fabrics, especially those that are thick or have a lot of stretch, can affect the size and shape of the buttonhole. Thick fabrics may compress the buttonhole during sewing, making it smaller than intended. Stretch fabrics, on the other hand, can expand and contract, causing the buttonhole to change size over time.
Solutions for a Too - Small Buttonhole
Stretching the Buttonhole
One of the simplest solutions is to stretch the buttonhole gently. You can use a blunt object like a knitting needle or a buttonhole opener. Insert the object into the buttonhole and slowly twist it to widen the opening. Be careful not to tear the fabric. If the fabric is delicate, you can dampen the area around the buttonhole slightly. The moisture can make the fabric more pliable, allowing you to stretch the buttonhole more easily.
Reducing the Button Size
If stretching the buttonhole isn't an option, you might consider reducing the size of the button. For plastic buttons, you can use a fine - grit sandpaper to gently sand down the edges of the button. This will make the button slightly smaller in diameter. However, be cautious not to sand too much, as it can affect the button's appearance and functionality.
Making a New Buttonhole
In some cases, the best solution may be to make a new buttonhole. If the original buttonhole is too small and can't be fixed, carefully remove the stitches of the old buttonhole using a seam ripper. Then, measure and cut a new buttonhole of the correct size. Make sure to take accurate measurements this time to avoid repeating the same problem.
Our Button Offerings
As a Sewing Button supplier, we offer a wide range of buttons to meet your diverse needs. Our Engrave Logo Silicone Sewing Button is a great choice for those who want to add a personalized touch to their garments. These buttons are made of high - quality silicone, which is durable and flexible. You can have your logo engraved on them, making them perfect for branding or custom projects.


If you're looking for more traditional buttons, our 4 Holes Clothes Plastic Sewing Buttons are a reliable option. They come in various colors and sizes, and the four - hole design makes them easy to sew onto fabric.
For a more elegant look, our Metal Round Plating Brass Sewing Shank Buttons are an excellent choice. The brass material gives them a luxurious appearance, and the shank design provides a secure attachment to the fabric.
Quality Assurance
We understand that the quality of buttons is crucial for the overall look and durability of a garment. That's why we have strict quality control measures in place. All our buttons are tested for strength, colorfastness, and size accuracy. We source our materials from reliable suppliers and use advanced manufacturing techniques to ensure that each button meets the highest standards.
Customization Options
In addition to our standard button offerings, we also provide customization services. Whether you need a specific color, shape, or size, we can work with you to create the perfect buttons for your project. Our team of designers and engineers will work closely with you to understand your requirements and bring your ideas to life.
Contact Us for Procurement
If you're interested in our sewing buttons or have any questions about dealing with buttonhole issues, we'd love to hear from you. We're committed to providing excellent customer service and high - quality products. Whether you're a small - scale tailor or a large - scale clothing manufacturer, we can meet your button needs. Contact us today to start a procurement discussion and find the perfect buttons for your next project.
References
- “Sewing Techniques: Buttonholes” by Threads Magazine
- “The Complete Guide to Buttons” by Button World Press
- “Fabric Properties and Their Impact on Sewing” by Textile Research Journal




